How to reduce energy consumption of ball mill

ball mill control cabinet energy ball mill significantly reducing power consumption

Ball is important equipment in the cement industry, ceramic industry and mineral processing industry. This is also the three sectors in a more power-hungry equipment. 40% -50% of its total power consumption. Under the premise of ensuring the production quality without affecting production, how to reduce the energy consumption of the mill has been a problem in these three sectors of investor attention. Energy-saving ball mill is very important for reducing the cost of production in these three sectors and increase revenue.

In the cement industry, mineral industry, ceramic industry, and ore is first crusher, and then crushed to a reasonable degree of fineness, is then sent to a ball mill chamber. Tank stepped liner or corrugated liner. There are different specifications of steel balls. When the cylinder rotates, centrifugal force the ball up to the height, then fall, hit and warehouse articles are pulverized. In this way, the completion of the bulk material in a silo, coarse grinding step is completed. Coarse material passes through the single compartment into the second compartment panel. Warehouse lined with lining. And there was a lot of balls, where the material will be further ground. This step is called grinding. Through these two steps, substantially the original bulk materials ground to a powder, and the powder materials to be discharged via a discharge jaw grinding operation is completed.

and the polishing rate of the original steel ball grinding centrifugation speed control system is constant. Polishing time is generally set empirically. When the mill starts, high starting torque is required, and a large inrush current start. After experimental study of a large number of our operator, decomposition of the ball trajectory and force, and the tracking and sampling of the entire work process through ball and inverter technology for energy-saving control cabinet. We developed a van ball. Mill saving mode conversion control cabinet adjust the motor speed, so that the technical requirements of speed and torque of the ball mill and the motor output matches. This not only improves the efficiency of ball mill, ball mill and optimize production. This process greatly reduces the energy ball mill.